Andrea H.
Yelp
You really have to want to go to the Tabasco Pepper Sauce Factory in order to justify the long drive to this southern point of Louisiana. Avery Island where the factory is located is several hours drive from New Orleans, Baton Rouge and Lafayette. New Iberia is the closest small town.
When you enter Avery Island, you go through a toll booth. As long as you are buying a ticket for one of the two attractions there (Tabasco Factory or Jungle Gardens), you will be permitted entrance without any charge. Place the permit on your dashboard while on the island. The roads are all loose gravel, so drive slowly. Cars can handle it just fine.
Park in the non-shaded, dirt parking lot and head over to the ticket office. Tickets can be bought online too, but there is no added benefit of doing so. I bought a joint ticket for both the factory tour and Jungle Gardens and was given a slight discount for buying them this way. You'll be given a sticker to wear during your tour(s).
The ticket office building houses the first part of the tour. It's mostly pictures, a few items reflecting Tabasco's influence in life and the world, several well written placards and about four video presentations of a few minutes each. Everything you need to know about Tabasco is presented here, but you can walk though the factory buildings too to see more of the process up close and have some of the same information repeated with slightly more detail on well placed placards.
The self-guided tour includes a visit to the following areas and will take anywhere between 30 minutes and an hour depending how closely you spend reading and pursuing the areas:
1 - Ticket office/museum
2 - Greenhouse
3 - Oak barrel warehouse
4 - Blending the mash
5 - Avery Island experience
6 - Salt mine exhibit
7 - Bottling & labeling factory
8 - Tabasco today
After your visit, be sure to stop by the Country Store. They have everything Tabasco related here. It's a great place to buy gifts for your loved ones. Pot holders, kitchen towels, posters, postcards, sauces, jellies, cookbooks, clothes, jewelry, etc....pretty much any object with Tabasco is somehow integrated into it.
They also have a tasting bar where you can sample all of the different flavors of Tabasco. I tried the Tabasco Cola, Tabasco ice cream, Tabasco Chili. I dipped pretzel sticks into a few of the dozen different Tabasco sauces and jellies they had available. I think I spent just as much time in the store as I did on the tour because I loved looking at and sampling the products.
Some of their products are not available at any other retail location, so be sure to buy the Tabasco Family Reserve. It can only be bought on the island along with the Scorpion Sauce (the hottest product they make) and the Roasted Pepper Sauce (a tangy, medium-heat sauce great on meat or as a marinade).
The difference between the Family Reserve and the regular Tabasco offered on retail shelves around the world are the following:
Family Reserve
-chilis are grown and harvested on Avery Island
-mash is aged in white oak barrels for 11 years
-mash is mixed with white wine vinegar
Since land is limited on Avery Island, peppers are now grown and harvested all over the world, but they all come to the Tabasco factory to be processed. The worldwide pepper mash is aged for 3 years compared to the Family Reserve that is harvested locally at Avery Island and aged for 11 years. Surprisingly, none of the mash is heated by ovens at all. It is allowed to ferment naturally over time in the white oak barrels.
Other surprising facts include:
-The peppers are hand picked and compared with a red stick to make sure that they have reached the perfect color, age on vine and ripeness.
-The company is still family owned by the McIlhennry's.
-Cargill is now contracted to operate and mine the salt on Avery Island.
-The McIlhennry's have provided company housing on Avery Island for employees since the early 50s. I met some of the employees living there in the original cabins. The employees rent the cabins but can gut them and improve them as they wish.
-The original Tabasco bottle was actually a cologne bottle and they used green wax to seal the top.
-Members of the family still taste the mash for quality control
I enjoyed my time visiting the Tabasco Factory tour and Avery Island's Jungle Gardens. I'm not sure everyone would get the same amount of pleasure that I did from the experience, but if you live or happen to be in the area, it is worth a visit to learn about the iconic sauce that has added so much rich flavor to our lives.